Complex Kitting
Assemble multi-item kits and special runs with repeatable precision.
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Complex Kitting
Component Sourcing
All parts sourced and stored in our ISO-certified facility, ensuring readiness for assembly.
Kit Assembly
Multi-item kits assembled with precise component placement and sequence.
Custom Packaging
Packaging tailored to kit dimensions, including branded elements and protective measures.
Quality Assurance
Each kit undergoes stringent quality checks to confirm completeness and accuracy.
Inventory Management
Dynamic inventory updates ensure real-time visibility of kit components and finished goods.
Distribution Coordination
Kits are prepared for immediate shipment, with carrier selection based on delivery requirements.
Kitting Workflow
Order Review
Incoming orders are analyzed to determine kitting requirements and priorities.
Component Preparation
All necessary kit components are gathered and staged for assembly.
Assembly Line
Kitting occurs in a dedicated area with staff trained for complex orders.
Final Inspection
Each completed kit is inspected to ensure it meets all specified criteria.
Operational Safeguards
Service Standards
Industry Fit
Complex kitting serves varied industries, adapting to specific assembly and distribution needs.
Subscription Boxes
Monthly kits with varied contents requiring precise assembly and timing.
Retail Promotions
Special promotional kits for retail events, requiring exact item combinations.
Corporate Gifts
Customized gift sets tailored for client or employee recognition programs.
Medical Supplies
Kits containing sterile and non-sterile items, assembled in an FDA-registered facility. Tiny Health's microbiome testing kits contain 5–30 components each — our barcode validation software verifies every item during assembly to prevent duplicate or missing components.
Educational Kits
Activity-based kits for schools and programs, needing accurate component inclusion.
Microbiome testing kit company with barcode-validated assembly for kits with 5-30 components.
Premium Shabbat kit brand shipping fragile glass with zero breakage and gift-ready presentation.
Case Studies
100%
Order Accuracy
Hardcover journal fulfillment with lot-level tracking per print run, optimized void-fill packaging, and transparent cost-plus pricing.
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0
Product Damage
Fragile grooming products shipped in right-sized cartons with labor-based billing and same-day promotional kit assembly.
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FEFO
Lot Rotation
Supplement fulfillment with lot and expiration tracking, multi-channel barcode control, and EDI compliance for iHerb.
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0
Kitting Errors
Microbiome testing kits with 5–30 components assembled via barcode-validated scanning and linked return tracking.
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100+
Active SKUs
PPE and air filtration fulfillment with barcode-validated picking across 100+ SKUs, brand-specific QC, and packaging engineering.
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100%
QR Attribution
Luxury direct mail with serialized QR codes, white-glove kitting, and temperature-controlled material storage.
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30%
Shipping Savings
Subscription HVAC filter fulfillment with DIM-weight optimization, SKU complexity management, and carrier negotiation.
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0
Breakage Rate
Premium Shabbat kits with fragile glass handling, gift-ready presentation standards, and founder-led quality control.
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Mon–Wed
Ship Days
Cold-chain lab supply fulfillment with ship-day rules, temperature-controlled packaging, and next-day carrier optimization.
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FDA
Registered Facility
ASTM Level 3 PPE distribution with lot-level traceability, compliant documentation, and multi-channel fulfillment.
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0
Assembly Errors
TIME Best Inventions respirator with multi-component kit assembly, component-level inventory, and configuration validation.
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500+
Addresses/Campaign
Y Combinator-backed corporate gifting with multi-address batch processing, personalization accuracy, and holiday surge capacity.
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