Kitting and Assembly

Custom kitting, bundling, and light assembly tailored for subscription boxes and promotional sets.

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What This Includes

Kitting and Assembly Services

Custom Kitting

Bespoke kit creation tailored to your brand's unique specifications and requirements.

Bundling Services

Strategic bundling of products to create cohesive promotional sets or subscription boxes.

Light Assembly

Final assembly of components into finished products ready for consumer use.

Quality Control

Every kit undergoes a thorough inspection to ensure all components are correctly included.

Packaging Solutions

Packaging options that enhance product presentation and protect during transit.

Inventory Management

Real-time tracking and management of components and finished kits to ensure availability.

How We Execute

Kitting and Assembly Process

1

Component Intake

Receive and verify components against purchase orders to ensure accuracy.

2

Kit Design Consultation

Work with clients to design kit layouts that reflect brand and functional needs.

3

Assembly Line Setup

Configure assembly stations to optimize workflow and efficiency.

4

Final QA Check

Each completed kit is inspected for accuracy and quality before packaging.

5

Distribution Preparation

Kits are packed and labeled for immediate distribution or storage.

Controls

Operational Safeguards

Quality Assurance Standards

Component VerificationAll components checked against packing lists before assembly.
Assembly Accuracy100% accuracy in component placement and kit assembly.
Inspection ProtocolEvery kit inspected post-assembly for quality assurance.
Packaging StandardsCustomizable packaging solutions to meet brand and protection needs.
Inventory ChecksRegular cycle counts to maintain component availability and accuracy.
Who It's For

Industry Fit

Kitting and assembly services are ideal for industries that require custom packaging and assembly solutions.

Subscription Box Services

Flexible kitting for evolving subscription box contents with scheduled release cycles.

Promotional Campaigns

Customized promotional sets for marketing events and product launches.

Retail Product Launches

Streamlined assembly for new product introductions with precise packaging requirements.

Health & Wellness Kits

Bundled health products with strict quality and assembly protocols. Tiny Health ships microbiome testing kits with 5–30 components per kit — we built custom barcode validation software that scans every component during assembly, achieving zero kitting errors.

Corporate Gifting

Personalized gift sets for corporate clients and events, enhancing brand value.

E-commerce Brands

High-volume kitting and assembly for online retailers with direct-to-consumer models.

TIME Best Inventions respirator with multi-component kit assembly and configuration validation.

Austin grooming brand shipping fragile liquids in right-sized cartons with labor-based billing.

Results That Ship

Case Studies

100% Order Accuracy

Hardcover journal fulfillment with lot-level tracking per print run, optimized void-fill packaging, and transparent cost-plus pricing.

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0 Product Damage

Fragile grooming products shipped in right-sized cartons with labor-based billing and same-day promotional kit assembly.

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FEFO Lot Rotation

Supplement fulfillment with lot and expiration tracking, multi-channel barcode control, and EDI compliance for iHerb.

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0 Kitting Errors

Microbiome testing kits with 5–30 components assembled via barcode-validated scanning and linked return tracking.

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100+ Active SKUs

PPE and air filtration fulfillment with barcode-validated picking across 100+ SKUs, brand-specific QC, and packaging engineering.

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100% QR Attribution

Luxury direct mail with serialized QR codes, white-glove kitting, and temperature-controlled material storage.

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30% Shipping Savings

Subscription HVAC filter fulfillment with DIM-weight optimization, SKU complexity management, and carrier negotiation.

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0 Breakage Rate

Premium Shabbat kits with fragile glass handling, gift-ready presentation standards, and founder-led quality control.

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Mon–Wed Ship Days

Cold-chain lab supply fulfillment with ship-day rules, temperature-controlled packaging, and next-day carrier optimization.

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FDA Registered Facility

ASTM Level 3 PPE distribution with lot-level traceability, compliant documentation, and multi-channel fulfillment.

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0 Assembly Errors

TIME Best Inventions respirator with multi-component kit assembly, component-level inventory, and configuration validation.

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500+ Addresses/Campaign

Y Combinator-backed corporate gifting with multi-address batch processing, personalization accuracy, and holiday surge capacity.

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Interested in Custom Kitting Solutions?